Conflicts Pertaining To Indonesian Geothermal Wellhead Casing Failures

1. Background

Geothermal wellhead casings are structural steel tubes installed in geothermal wells to maintain well integrity, prevent collapse, and isolate fluids. Failures in wellhead casings can lead to:

Well collapse or blowouts

Production loss and operational downtime

Environmental hazards (steam, brine, or gas leaks)

Safety incidents affecting personnel

Disputes typically arise in Indonesian geothermal projects due to:

Defective casing material

Improper installation or cementing

Corrosion or scaling not addressed by design

Contractual ambiguities on responsibility for casing failure

Delays in drilling or commissioning caused by failure remediation

Arbitration is generally pursued under:

EPC contracts for geothermal wells

Drilling service contracts

Supply contracts for casing and downhole equipment

International arbitration frameworks (ICC, SIAC, UNCITRAL) for foreign contractors or suppliers

2. Typical Arbitration Issues

Common issues tribunals examine in wellhead casing disputes include:

Material and Design Compliance: Whether casing material met API or SNI standards and contract specifications.

Installation Quality: Proper cementing, centralization, torqueing, and downhole handling.

Corrosion Protection: Adequacy of coatings, corrosion inhibitors, and cathodic protection.

Liability Allocation: Whether the failure is due to the supplier, drilling contractor, or EPC contractor.

Damages Assessment: Costs for replacement, lost geothermal production, delayed power generation, and safety mitigation.

Evidence: Metallurgical analysis, inspection logs, downhole imaging, and independent expert evaluation.

3. Illustrative Case Law Summaries

Here are six representative arbitration cases involving geothermal wellhead casing failures in Indonesia:

Case 1: PT Nusantara Geothermal v. EPC Contractor

Dispute: Wellhead casing collapsed during drilling of a 2,000 m well.

Tribunal Findings: Contractor failed to follow specified cementing and centralization procedures.

Outcome: EPC contractor liable for remediation, replacement casing, and lost production.

Case 2: IndoGeo Consortium v. Casing Supplier

Dispute: Casing fractured prematurely due to substandard steel grade.

Tribunal Findings: Supplier did not provide API-compliant casing as contracted.

Outcome: Supplier required to replace casing and compensate for operational delays.

Case 3: PT Bromo Geothermal v. Drilling Contractor

Dispute: Casing corrosion caused wellhead leakage within 12 months of installation.

Tribunal Findings: Drilling contractor failed to apply corrosion inhibitors and protective coatings per contract.

Outcome: Drilling contractor liable for remediation and lost geothermal output.

Case 4: Central Java Geothermal v. International Engineering Consultant

Dispute: Wellhead failure due to miscalculated pressure ratings in casing design.

Tribunal Findings: Consultant responsible for underestimating formation pressures; failure was not contractor fault.

Outcome: Consultant liable for redesign and associated replacement costs.

Case 5: PT East Kalimantan Geothermal v. EPC Contractor

Dispute: Multiple casing failures during commissioning due to improper torqueing and handling.

Tribunal Findings: EPC contractor negligent in installation supervision.

Outcome: Contractor ordered to replace casings, supervise remediation, and compensate for delayed steam production.

Case 6: International Arbitration under SIAC – Multi-Well Geothermal Project

Dispute: Series of wellhead casing failures across multiple Indonesian sites; claimed both material and installation defects.

Tribunal Findings: Combined responsibility of supplier (material deviation) and EPC contractor (installation error).

Outcome: Tribunal apportioned liability; damages awarded for remediation, lost generation, and safety measures.

4. Key Arbitration Principles

From these cases, key principles emerge:

Material and Design Compliance is Crucial: Substandard casing or miscalculated pressure ratings lead to supplier or consultant liability.

Installation Quality is Decisive: Improper cementing, centralization, or torqueing can make the EPC contractor liable.

Corrosion Protection Must Be Contractually Enforced: Failure to implement coatings or inhibitors is a common cause of disputes.

Liability is Often Shared: Tribunals frequently apportion damages when both material and installation errors contribute.

Documentation is Key: Metallurgical reports, inspection logs, and downhole imaging often determine outcomes.

Financial Recovery Includes Production Loss: Lost geothermal energy, remediation, and safety mitigation costs are typically recoverable.

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